Abrasive deburring

What Is Abrasive Deburring

There is a range of high-precision, abrasive deburring brushes made from heavy duty aluminum oxide  fibers that are used on static platforms such as machining centers, mills, drilling machines and special-purpose machine tools, and also for mounting on industrial robots.

The market offers heavy duty deburring and finishing in a compact and portable unit. This unit is self contained and comes complete with a compound recirculation system. You can find in the market a complete range of deburring and finishing media. A wide variety of compositions, sizes and shapes are available. Sometimes called chips or stones, the ceramic deburring media provides the cleaning and finishing of parts in a wide variety of mass finishing equipment.

Deburring can be defined as a finishing method typically used in manufacturing and industrial units. Metals are made into parts of different shapes and sizes by welding, molding or casting etc. The resulting pieces have jagged edges called burrs. The process of removing the burrs is called deburring. Abrasive materials are normally used as deburring media. The process of deburring is applied in the wood industry, for wood pieces too. Deburring media varies in composition, shape and size depending on the part being deburred. Ceramic deburring media is used for heavy metals, synthetic or plastic media is most suited for less aggressive needs, precision media that come as small pins and spheres are used on surfaces and parts that need precise and delicate handling, natural media like corn cob and walnut shells for non abrasive deburring and finishing compounds for deburring with a good polishing effect.

Some tools can eliminate large burrs. The number of flutes on the deburring tool and hardness of the materials are factors in the tool’s ability to cut the burr. Other tools are designed for fine finishes. Some tools are for capable of deburring materials that have low or medium hardness. Others can deburr hardened materials. The purpose of these tools is to deburr the edges of holes.

Even with the advancement of technology, problems of abrasive deburring are still encountered by manufacturers and researchers. Remove burrs, de-flash or finish imperfect surfaces with deburring tools as a final step in the grinding process. You can find an extensive selection of hand deburring tools for lighter jobs or power deburring tools for heavier applications. Maximize productivity and increase tool life by choosing the most effective deburring blades for deburring holes, corners, internal and external surfaces and more.  The proper control of burrs in manufacture and the selection of suitable deburring techniques can reduce manufacturing costs. Knowledge of burrs, their control in manufacture, methods of removal and the need for automation in deburring are thus important.   In the past, deburring complex parts required hand tools. It was labor-intensive, slow and could result in worker injuries, such as carpal tunnel syndrome. People with carpal tunnel syndrome initially feel numbness and tingling of the hand in the distribution of the thumb, index, middle, and part of the fourth fingers. Deburring by hand with power tools reduced productivity.

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